AI + Production Simulation

Your AI recommends changes.
Do they actually work?

AI models learn from data. But production data doesn't capture cascade effects, blocking, or system-level interactions. We give your AI a validated digital twin to test against — independently verified within 1% of actual production. Test. Train. Validate. Trust.

Independently validated within 1% OEE · 300+ organizations since 1995
The Problem

AI optimizes for averages.
Production runs on interactions.

Your AI says "fix the Labeler — it has the most downtime." But 120 one-minute stops on the Filler cascade through the entire system, recovering 56% more throughput than fixing the Labeler. The AI doesn't know this because it was never trained on the cascade effects. It learned from data that doesn't capture system-level behavior.

Three Capabilities

Test. Train. Validate.

01 / Test

Test AI Recommendations

Your AI recommends a change — new shift pattern, equipment purchase, failure fix priority. Before you act on it, run it through a validated simulation. See what actually happens to throughput, blocking, and cascade effects — not a confident guess from an LLM with no grounded model of your line behind it.

"The AI said fix the Labeler. The simulation said the Filler micro-stops recover 3× more."
02 / Train

Train AI on Validated Data

Real production data is scarce and slow to collect. A validated simulation generates 100 years of scenarios in minutes — including edge cases that rarely happen in production but matter enormously. Train your AI on data grounded in how your line actually behaves — throughput, blocking, and cascade dynamics included.

"We generated 10,000 validated scenarios. The AI learned cascade effects it had never seen in real data."
03 / Monitor

Monitor for Drift

When the system changes — new equipment, new failure modes, seasonal shifts — the distributions drift. Your AI doesn't know. The validated model catches the divergence before it costs you. Continuous monitoring, not one-time validation.

"The model flagged a 12% throughput drift three weeks before it showed up in the KPIs."
How It Works

Your AI stays in your workflow.
The simulation adds a validation layer underneath.

1

We build a validated digital twin of your production system

Your data, your failure modes, independently validated against your historian within 1% OEE.

2

Your AI proposes changes — the twin tests them

500 scenarios in seconds. See cascade effects, blocking, and system-level outcomes the AI can't predict from data alone.

3

The twin generates training data for the next generation

Edge cases, failure scenarios, demand surges — unlimited validated synthetic data to make your AI smarter.

4

The twin monitors for drift — continuously

When reality diverges from the model, you know before your AI does.

Who Uses This

Built for teams that need to trust the answer.

Data Science & ML Teams

Validate model outputs against physical reality. Generate synthetic training data with known ground truth. Close the sim-to-real gap.

Operations & Continuous Improvement

Test AI-recommended changes before implementing them. Monitor for drift when the system evolves. Trust but verify.

Digital Twin Initiatives

Most digital twins mirror the current state. Ours simulates the future — what happens when you change something? Validated, not estimated.

Academic Research

Generate unlimited validated scenarios for operations research. Publish with confidence — the data respects physics.

~1%
OEE Accuracy
300+
Organizations
500+
Scenarios / Sec
35+
Years Expertise
The Platform

The engines behind the validation.

Reality Check

Ready to give your AI
a reality check?

Whether you want to validate recommendations, generate training data, or monitor for drift — let's talk about what fits.

Schedule a Conversation Private Equity?